How to Calculate Knit Dyeing Cost in Textile Wet Processing Industry?

Profit or Loss Calculation of Knit Dyeing Project:
A textile engineer who serves his duty in wet processing industry has to know the actual method of knit dyeing calculation with its cost analysis. Otherwise he cannot perform his best in this sector. As its importance, this article has presented an easy method for calculation knit dyeing production with its cost analysis.

Knit dyeing cost calculation in textile
Knit dyeing cost calculation in textile
Knit Dyeing Cost Calculation and Cost Analysis in Textile:
In this article, we calculate and analysis of a knit dyeing project (5 ton per day capacity) about its profit or loss percentage per day by using three steps.

Let,
5 tons knit fabrics will be dyed with the same recipe where sales per kg of dyeing that means dyeing charge is 105 taka.

a. Dyeing Recipe and Reagent Cost:

M: L= 1:8,
Thus, liquor required here= (8×5000) = 40000 liter.

SL No.
Reagent
Recipe amount
Reagent amount for 5 tons (in kg)
Unit costs of reagent (tk/kg)
Cost for reagent in tk
01
Wetting agent
0.5 gm/l
{(40000×0.5)/1000}=20
200
8000
02
Sequestering agent
2.0 gm/l
{(40000×2)/1000}=80
300
24000
03
Stabilizer
1.0 gm/l
{(40000×1)/1000}=40
300
12000
04
Caustic soda
3.0 gm/l
{(40000×3)/1000}=120
100
12000
05
H peroxide
4.0 gm/l
{(40000×4)/1000}=160
50
8000
06
Levafix blue CA
0.25%
{(5000×0.25)/100}=12.5
1400
17500
07
Levafix yellow CA
2.80%
{(5000×2.80)/100}=140
500
70000
08
Levafix red CA
0.85%
{(5000×0.85)/100}=42.5
400
17000
09
Salt
70 gm/l
{(40000×70)/1000}=2800
10
28000
10
Soda ash
20 gm/l
{(40000×20)/1000}=800
150
120000
11
Soaping agent
2.0 gm/l
{(40000×2)/1000}=80
300
24000
12
Softener
1.00%
{(5000×1.00)/100}=50
250
12500
Total
353000
b.  Miscellaneous Cost:
SL No.
Purpose
Cost per kg dyeing
Total cost for 5 tons
01
Salary
20
100000
02
Utilities
8
40000
03
Bank interest
0.1
500
04
Others
2
10000
Total
30.1
150500

c.  Profit or Loss Calculation:

Now, 
Finally, we have to calculate here the profit or loss for this project.

As we know,
Sales per kg of dyeing is 105 taka,

So,
Total income from sale is 525000 taka,
Total production cost is 503500 taka,

Cost Analysis:

So,
Profit per day,
= Total income from sale Total production cost
= (525000-503500) taka
= 21500 taka

So, profit per day for this knit dyeing projects stands at 21500 taka.
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